产品名称:一体式主轴RGB
产品介绍

 整体式主轴:RGB-1000  Ram gear Box .

Technical features:

一:技术参数

·                RAM gear box ,see the attachment 1

·                一体式主轴,请参考图纸附件1

·                The main structures are in cast iron and in carbon steel.

·                主体结构为铸铁和碳钢。

 

General Technical Features RGB

总技术参数

·                Motor

·                电机形式

·                SYNCHRONOUS

·                同步电机

·                Motor max. Speed Limitation

·                电机主轴速度限制

·                3.000 rpm

·                3000rpm

·                Motor Cooling Type

·                电机冷却形式

·                Water + Ethylenic Glicole at 15%

·                水冷+15%的乙醛

·                Motor Encoder

·                电机编码器

·                1024 imp/rev – 1 Vpp - HEIDENHAIN

·                海德汉1024线编码器

·                Motor Temperature Detection

·                电机温度检测保护

·                KTY 84 into motor encoder connector

·                KTY84 电机内置温度传感器

GEAR BOX

减速箱

·                Gear Box Type

·                减速箱型号

·                RAM-HT 190

·                RAM-HT190

·                Gear Box Ratio

·                减速箱转速比

·                1:1 - 1:5

·                1:1 1:5

·                Gear Box Input max. Speed Limitation

·                减速箱输入最高速度限制

·                3.000 rpm with both ratio

·                3000rom1:1 1:5

·                Gear Box Lubrication

·                减速箱润滑

·                Oil Dry Sump

·                油润滑

·                Gear Box Ratio Selection

·                减速箱传动比选择

·                OIL operated (80 bar)

·                液压控制80BAR

·                Gear Box max. Backlash

·                减速箱反向间隙

·                Ratio 1:1 = 15’ -- Ratio 1:.5 = 20’

·                1:10.25° 1:50.3°

SPINDLE

主轴

·                Spindle Taper

·                主轴锥孔

·                ISO 50 DIN 69872

·                ISO50 DIN 69872

·                Clamping Unit

·                夹紧单元

·                SSKV GR50 DIN Type A - BERG

·                SSKV GR50 DIN TypeA –BERG

·                Clamping System (Cylinder)

·                夹紧系统(油缸)

·                Hydraulic

·                液压

·                Tool Control

·                刀具控制

·                Analogic Sensor BALLUFF BAW Z01AC

·                 类似于巴鲁夫 BAW Z01AC 编码器

·                Spindle Bearings Lubrication

·                主轴主轴润滑

·                Grease

·                脂润滑

·                Spindle Encoder

·                主轴编码器

·                299 imp/rev – 1 Vpp - AMO

·                299imp/rev -1Vpp –奥地利AMO

·                Internal Coolant – Rotating Union

·                内冷旋转单位

·                Deublin 1109-138-088

·                都博林 1109-138-088

·                Mounting Position

·                装配位置

·                Vertical

·                立式

ACCESSORIES INTERFACE PLATE

附件连接盘

·                Clamping Unit

·                夹紧单元

·                HYDRODOCK 85

·                BERG HY85

·                Clamping System

·                夹紧系统

·                Hydraulically operated

·                油压控制

·                 

·                 

·                External Coolant

·                外冷接口

·                SPC 12

·                SPC12

·                Additional Connections

·                附加接口

·                SPC 08 (optional)

·                SPC08 (可选)

·                Accessories Reading Unit

·                附件识别单元

·                BALLUFF BIS-C-306-10 (optional)

·                巴鲁夫 BIS-C-306-10 (可选)

·                Accessories Release Detection

·                附件松开检测

·                PNP M8x1 – DW-AS-623-M8-001 (optional)

·                PNP M8X1 DW-AS-623-M8-001 接近开关 (可选)

·                Accessories Clamping Control

·                附件夹紧控制

·                Air operated (2 bar) (optional)

·                气压控制(2bar 可选)

·                Interface Air Cleaning – Nose Pressurization

·                空气清洁以及鼻端吹气

·                Air 6 - max 0.3 bar at spindle rear(optional)

·                6bar 清洁– 0.3在主轴鼻端(可选)

 

二:MOTOR COOLING CONNECTIONS

电机冷却连接

·                The Customer must forsee a cooling plant in order to cool the motor spindle and the gear box;

·                用户必须事先准备一个冷却站来冷却电机主轴,减速箱连接。见图

·                Ima Tecno recommends using an emulsion water-ethylenic glicole at 10% with anti-corrosion additive. Do not exceed the 15% to prevent damaging the NBR FKM seals.

·                推荐用户使用乳状水油混合有添加防腐剂的冷却站。

·                Here-below the specifications to calculate the cooling system: Cooling power (S1 100%)

·                冷却功率

·                min. 5000 W

·                最小5KW

·                Min. flow – Max pressure

·                最小流量-最大压力

·                12 l/min – 4 bar

 

·                Chiller set temperature

·                冷却器设置温度

·                3- 5°C higher than room temperature

·                比室温高3~5

·                Coolant minimum and maximum temperature

·                冷却最小和最高温度

·                25-32°C

 

25~32

·                Internal pipes min. diameter

·                内部通道最小管径

·                min. 8 mm

·                8mm

·                The gear box lubrication oil must be cooled in order to remove the heat that in the time will be accumulate by the oil itself. According to the maximum speed permitted on this spindle (3.000 rpm) and the power installed, in S1 100% operation, with a minimum oil flow rate of 2.5 l/min

·                RGB润滑油必须被冷却,来带走油自身累积的热量。允许的最高转速(3000rpm),还有功率,在S1 100% 的情况下,最小的流量2.5l/min

·                Please find below a scheme of a possible cooling plant, (this is only an example):

·                以下是一个可行的冷却站原理图(仅为示例):

 

GEAR BOX LUBRICATING CONNECTIONS

齿轮箱润滑连接

·                The Customer MUST forsees a LUBRICATING plant in order to lubricate the gear box;

·                用户必须事先转杯好润滑站,以给齿轮箱润滑

·                Ima Tecno advise using a POA synthetic oil, with 15cSt @40°C viscosity and maximum filtration of 60μm. Ima Tecno tests the motor spindle using the following oil: Trademark

·                建议使用poa合成油,带有粘性15cSt在(40度的情况下),最大滤网60微米。

·                在意大利检测电机主轴用下面的品牌:TRADEMARK

 

推荐润滑原理图:

 

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